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Regional Maintenance Lead

Location: 

Bandung, JB, ID, 40256

At Barry Callebaut, we are on a journey to transform the cocoa and chocolate industry. As the world’s leading manufacturer of high-quality chocolate and cocoa products, our actions truly shape the future of our industry. We are a business-to-business company, serving the entire food sector, from the cocoa bean to the finest chocolate product. We are a company with a purpose, we believe in doing well by doing good and reinvesting in the communities we operate. We have a long-standing commitment to sustainability and our goal is to shape a sustainable cocoa and chocolate future. We are headquartered in Zurich, and have more than 12,000 passionate Employees working in more than 40 countries worldwide. We are very proud of who we are and what we do. And of course, we are always looking for talented people to help us have a positive impact on our industry and beyond!

About the role

Regional maintenance engineer is accountable for implementing maintenance-related initiative across the region. Supporting all the factories to roll out the standard maintenance program that ensures safety & product quality are not discounted, equipment sustainability, maximize productivity and minimize maintenance cost. Coordinate with maintenance lead on each site to achieve agreed targets.

 

Key responsibilities include

  • Supporting all the factories to roll out the standard maintenance program that ensures safety & product quality are not discounted, equipment sustainability, maximize productivity and minimize maintenance cost.
    • Ensure regional standard maintenance plan are review at least annually.
    • Coordinate each factory's maintenance planner to implement or update the regional standard maintenance plan accordingly.
    • Lead each factory's maintenance planner to prepare, implement and review the regional standard work instruction. Ensure the standard work instructions are update or review at least once a year.
    • Create or update the regional spares parts specification database accordingly.
    • Organize and lead the maintenance workshop or conference calls to align maintenance practices regionally and globally.
  • Lead, Plan and Execute the maintenance initiative projects for the region.
    • Identify the opportunities base on data analysis.
    • Develop necessary programs, projects or activities to ensure maintenance best practices are implement at all the factories.
    • Lead and drive the stakeholders to execute and deliver the deliveries accordingly.
    • Ensure feedback, tracking and review to complete the continuous improvement cycles.
  • Track the maintenance performance for all factories
    • Coordinate with each factory's maintenance lead to update the necessary indicators.
    • Monitor and ensure the CMMS dashboard are up-to-date. Escalate when data are not updated or system malfunctions.
    • Review and update the maintenance indicators at least annually.
    • Align measuring indicators with global and regional strategies.
    • Implement and support continuous improvement methodologies with accurate and transparent maintenance data.
  • Root Cause Analysis and Continuous Improvement
    • The regional root cause analysis champions.
    • Excels on root cause analysis methodology and implement it throughout all activities, both technical challenges, and maintenance management practices.
    • Guide and train maintenance personnel on root cause analysis approach, become the root cause analysis ambassador.
  • CMMS (Maximo) regional key user
    • Coordinate with CMMS (Maximo) site key-user for conference calls, training activities, workshops and so on.
    • Ensure workflows are implemented accordingly, enforce correction activities if any deviations.
    • Create, review and update workflows, reports, and dashboards according to global and regional strategies. Review at least annually.
    • Generate necessary reports for regional continuous improvement activities.
  • Maintenance and Reliability auditor
    • Identify necessary maintenance and reliability audits.
    • Create, review and update the maintenance audit checklist accordingly. Review at least annually
    • Execute maintenance and reliability audits and follow-up the corrective actions systematically.
    • Train related stakeholders to execute the audits referring to the audit checklist.
    • Maintain the audit checklist, audit completion form, and corrective actions list database.
  • Safety, Quality and Food Safety ambassador
    • Always role model on safety, quality and food safety for all factories.
    • Communicate the value of safety, quality, and food safety to all maintenance team members within the region.
    • Visit all factories and verify that the areas attributed to maintenance are safe, clean, orderly, and are operating efficiently.
  • Internal Stakeholders
    • Regional Maintenance Manager
      • Target setting and Initiative brainstorm
      • Activities planning
      • Weekly follow-up
    • Maintenance Lead: Activities coordination and Initiative execution
    • Maintenance Planner
      • Monthly maintenance plan
      • Weekly maintenance plan
    • Others internal stakeholder: Initiative execution
  • External stakeholders
    • OEM / Suppliers / Contractors: Enquiry for details information
    • Others external stakeholder: Initiative execution

 

About you

  • Bachelor/Master's Degree in Mechanical Engineering or similar.
  • 7 years of experience in an industrial maintenance environment (processor food industry).
  • Must be able to work within SOP’s, GMP, ISO, HACCP and OSHA standards.
  • Effective coordinating skill
  • Performance-driven managerial skill.
  • Familiar with industrial maintenance and reliability management. A huge advantage for CMRP certified candidates.
  • Successful experience in improving maintenance indicators like rework, OEE, MTBF, MTTR, resource utilization rate, plan compliance, maintenance cost, backlog, stock-out and so on.
  • Hands-on experience with processing equipment such as presses, mills, packing line, chiller system, hydraulic & pneumatic system, steam system, blower, screw conveyor, rotary feeder and so on.
  • Electrical/PLC system knowledge is an asset.
  • Experience with Computerized Maintenance Management System (CMMS) like SAP and Maximo.
  • Knowledgeable in MS Office Suite, including MS Project.
  • English and Bahasa is a MUST. Mandarin, Japanese and Hindi are nice to have.

If you want to learn more about Barry Callebaut, please find further information here.